Friday, August 05, 2016

Exploratorium: San Leandro Chime Way


Chime Way concept drawing.

In March of 2016 I started on the San Leandro Chime Way project with the Exploratorium. Chime Way is an interactive art installation and seating area placed at Joaquin Plaza in downtown San Leandro. I worked with an architect and another engineer to turn concept drawings into reality.

My tasks were to engineer the arm that holds up the chime, the ratcheting system that raises and drops the hammer, and the concrete base. After my parts were designed and sent out for manufacturing, I was moved into another project and construction was left to the other engineer. 


Components I designed.
The arm that holds up the chime was designed using the architects sketches for the overall shape. Strength of the structure was checked by an outside Structural Engineer. There are 8 different lengths of chimes so I CADed the models with adaptive features so I would only have to change the dimension of the chime and all the relevant parts would change.

The concrete base was again design using the architects sketches for the overall shape. My job was to figure out mounting and assembly of all the components. 

The ratchet was designed so that it would only move one tick for every swing, no matter how large. This was so that a people of different sizes could time their swings together and have the chimes sound at the same rate. See the video for the ratcheting action.


Assembly of one of the single unit chime benches.

Completion of the six unit chime benches

Ribbon cutting ceremony August 3, 2016

People enjoying a place to gather, sit, and enjoy the soothing sounds of the chimes.

The exhibit open to the public on August 3, 2016 and there was a lot of positive reaction to it.

Exploratorium Facebook Pictures
SF Curbed
East Bay Times

Exploratorium: Kayseri Science Center

Kayseri Science Center, Turkey


Last year February I took a fixed term position at the Exploratorium to engineer and build exhibits for a new science museum opening in Kayseri, Turkey. Turkish government have a policy in place where the designers had to be different from the builders to stop corruption. The appearance of the museum and exhibits were design by Northern Lights from the Netherlands and engineering and building would be done by the Exploratorium.



Brine Shrimp and Photosynthesis Exhibits:

These two exhibits utilized similar water tanks each with a slightly different conditions.
The brine shrimp needed cooled and still water with very little light and the photosynthesis exhibit need occasional circulation with intense grow lighting. The challenge of these two tanks where to fit the required components under the top cap while follow the appearance dictated by Northern Lights.



Design drawings for approval.
Finished Photosynthesis Exhibit undergoing burning and testing
LED grow lighting system
Brine Shrimp Exhibit undergoing burn-in and testing

Ferrofluid Discs Exhibit:

At Ferrofluid Discs, visitors use a magnet to create intricate designs in a thin layer of Ferrofluid, a liquid containing small particles of iron oxide suspended in alcohol. The challenge of this exhibit was designing the disc with no visible hardware and work with a offset two post support while dealing with the abuse of the visitors.


 
Final design drawing for approval.



Disc assembly drawing

Magnetic patterns in the ferrofluid.
Completed Ferrofluid exhibit


Tornado Exhibit:


The Tornado exhibit creates air movements with the combination of a large fan at the top and air blowing out the tubes generating a vortex. The vortex can be seen when the mist from the fog machine is caught in this air movement. There were two major challenges with this exhibit.

First challenge was the initial design concept from Northern Light, which was intended as a passage way in and out of the area. This concept would have had issues with the stability of the vortex and had a poor user experience.
Initial design from Northern Light

To demonstrate this I built a mock-up in the Tornado exhibit and made a video convince the Kayseri officials as changes to the design were a big issue for them.


Second challenge was the height of the exhibit, the design called for a 10m(33ft) high exhibit. The building itself was 11.5m to the ceiling and the exhaust from the exhibit would hit it and cause drafts that would blow out the vortex. If the air were to be exhausted outside, then the HVAC system would have to replace the large amounts of air which would also generate drafts. In addition to these issues there was no where at the Exploratorium to build it to that height. After discussion with the Kayseri officials we compromised to build it at 7.3m(24ft) with extentions to raise it to 30m to be attempted at final assembly in Turkey. In the end the 30m height did not work and the exhibit was lowered, but even at the lower height, this is still the largest Tornado Exhibit the Exploratorium has built to date.

Final design drawing for approval.
Baffle design drawing.

Initial construction at the Exploratorium. The lower height of 7.3m(24ft) was needed inorder to fit inside of the building.

Assembly at 10m(33ft) extended height at Kayseri Science Center. The tornado was only able to form once at this height and attempts at tuning were unsuccessful.

The Tornado Exhibit was brought back done to the 7.3m(24ft) height and worked right away.