Monday, October 15, 2012

home still: complete assembly, cooler, and temperature control

I haven't posted anything about the still in a while, but the work has been steady. In fact, the construction is complete.

Completed Assembly.

With some preliminary testing with water, I realized that there was a slight flaw with the condenser design. It condenses the vapors well, but since the condensed drops just fall off the coil, the liquid is still very hot. I decided to add a cooler in order to bring the temperature down.

The cooler is the smaller tubes in the foreground.

The cooler is a simple tube and shell cooler. The cooling water is plumbed from the outlet of the condenser so that I can operate both with a single pump. With this configuration I'm able to get the condensate to almost room temperature.

Another component completed is the temperature control for the pot heater.

Temperature control unit.

The control unit is the same as some DIY Sous Vide controllers that utilize a PID heater controller and solid state relay. The control unit powers a water heater element which is connected to the pot with a sanitary fitting.

Heater element with detachable cord.

I did notice some inconsistencies in the temperature readings as compared to other thermometers, but this heater unit can hold consistent temps. I believe this may be due to a slow reaction time of the RTD probe.

Other experiments have also shown that it will be better to use the dephlegmator to control vapor temperature, so I may use the temperature controller to power the dephlegmator pump instead.

The experiments will just continue from here...